Global CCM Technology

High Efficiency
and Higher Production Compared to Injection

Increase your production by up to 50% compared to the traditional injection model, reducing electrical consumption by up to 45%. Compression machines (CCM) combined with the most prepared engineering team in the global sector.

+50%Production
-45%Consumption
ZeroInjection Gate
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BRS cap compression machine in operation, manufacturing plastic caps in an industrial environment

Increase your productivity with the BRS cap compression machine. State-of-the-art technology for your business!

Image of the high-performance BRS cap compression machine in operation. The photo shows the equipment in an industrial environment, efficiently processing plastic caps. BRS offers complete solutions for cap manufacturing, with state-of-the-art technology and specialized technical support. With compression molding, you guarantee higher productivity, better finish, energy savings, and ease of maintenance. Contact us and take your production to the next level!

It's Time to Evolve Your Production Process

The global industry has already defined the new standard: lighter caps, faster cycles, and lower energy consumption. Keeping old injection processes severely limits your competitiveness.

Real Thermodynamic Efficiency

The Compression process works with lower temperatures. This eliminates wasted energy in excessive plastic heating and reduces the load on the cooling system.

Lower Consumption

Quality and Finish

The cap has no visible injection gate. Mechanically, it is more resistant as it does not undergo the high-pressure injection process which puts more stress on the material.

Excellent Finish

Simpler Maintenance

We use individual molds without hot runners. The compression system simplifies the maintenance process, ensuring higher machine availability.

Fast Setup
Engineering and Services

Much More Than Machines:
A Global Technical Authority

BRS Instamaq is not just an equipment supplier. We are an engineering and services company with global operations. We connect your industry to state-of-the-art manufacturing, delivering a customized solution validated by the most prepared technical team in the sector.

1. Global Technical Specialists

Our workforce is our greatest asset. We have highly specialized engineers with global presence in implementing compression solutions.

  • Global Operations: On-site technical support anywhere.
  • Third-Party Technical Assistance: Specialized support for other machine brands.
  • Multi-brand Expertise: The ideal solution for machines stopped due to lack of workforce.

2. High-Performance Equipment

We provide robust machines. 80% of the electrical components are from Siemens, including PLC, inverters, and electrical controls. We use SMC electro-pneumatic valves and Yuke hydraulics. The machines can reach a maximum production of up to 50,000 caps/hour.

3. Replacement and Parts Management

We maintain stock of natural wear parts and electrical components in Latin America, especially in Brazil, to quickly serve our clients.

BRS Specialized Technical Support
Injection versus Compression

Compare the technical data below

Feature
CCM (Compression)
Traditional Injection
Energy Consumption
Low (up to 45% less)
High
Cycle Time
Faster
Standard
Color Change
Minutes
Hours
Mold Maintenance
Faster (individual cavity removal)
Time-consuming (entire mold removal)

From Resin Granulate to
Finished Plastic Cap

BRS offers the complete and automated production line for your factory:

CCM Rotary Compression Machine: The heart of your new production line.
Slitting and Folding Machine: High-finish cuts that keep the safety seal secure on the bottle neck.
Vision Inspection System: Guarantees 100% quality by inspecting defects, burrs, and shade variation.
Equipment Startup: Carried out by our team, training employees to operate with excellence.
BRS plastic cap production line
See in Action

High Performance in Practice

Production Line

Technology in Details

Take a close look at the robustness and quality of our equipment in operation.

BRS Production
BRS Machine Detail
Molding carousel
BRS Mold Cavity
Injection Molds
Complete Solution

High Cavitation Injection Molds

We manufacture and design high-quality injection molds for different industrial products: PET preforms, caps with complex geometries (such as flip-top caps), handles, and custom screw caps.

We don't just sell machines, we help you increase your production and level up.

Talk to our technical team and find the ideal solution for your business.